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Old 02-28-2008, 11:45 AM   #1
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Default Porter Cable Drywall Sander

Has anyone used the PC Drywall Sander (model # 7800)? I recently saw this on a job and I was quit impressed. It seems like it would be a lot easier to then hand sanding. Is the unit worth the cost? Does it hold up on the job site? I did notice that it was a great way to reduce the dust when it was attached to the vacuum.

Anyone have any thoughts?
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Old 02-29-2008, 09:15 PM   #2
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I use it a lot to sand ceilings. Works great. Biggest obstacle for me is finding a vac. that can handle the dust without clogging every 30 sec.
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Old 03-01-2008, 07:31 AM   #3
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I use it a lot to sand ceilings. Works great. Biggest obstacle for me is finding a vac. that can handle the dust without clogging every 30 sec.
A couple of things here. A regular shop vac works great. You just need to use bags in the shop vac. Lowes has everything you need.You also need a coupler for the hose to connect. You could go direct but the seal isn't as good. I use the contractors model it goes for about 80 bucks. You need run a seperate cord. You lose the on/off feature control on the sander. The vacuums (no matter which one you use) need to be replaced every year. The price trade off is worth it. Also don't lose the sliding black piece inside the shop vac.You need to take it out,put it on the bag and slide it in the slot. If you don't use a bag the filter clogs in about 30 seconds. Also the bags need to be changed when they are about 1/3 full. If you try to fill them the dust kicks back.
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Old 03-01-2008, 07:42 AM   #4
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Has anyone used the PC Drywall Sander (model # 7800)? I recently saw this on a job and I was quit impressed. It seems like it would be a lot easier to then hand sanding. Is the unit worth the cost? Does it hold up on the job site? I did notice that it was a great way to reduce the dust when it was attached to the vacuum.

Anyone have any thoughts?
It takes a while to get use to it (much like when you started with the pole). When you first get it new you may notice swirl marks thats because the brushes on the unit need to broken in. Don't give up on it. Also i find topping with mid-weight sands great without swirling. If you're new to this set the control on 3 till you're comfortable with the bulkyness of the unit. Also keep it moving at all times. If you stop, pull off the wall or you will burn swirls in the work. The other thing is you still need to block the corners. The sander does'nt get in them at all.
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Old 03-01-2008, 09:22 AM   #5
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I' ve used it once. I had a 240 grit radious 360 disc on there and it still took way too much off for my liking. I have always been of the mind set that I get paid to put it on , I do a good job putting it on , so why do I want to take it all off again. I have no doubt that it is a decent enough tool , it just takes too much off on my finished product.
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Old 03-01-2008, 12:11 PM   #6
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Remind me of when we did the "Extreme makeover house" Some guy that thought he was the man showed up after we had all been there for hours and hours with his porter cable sander. But he did not have a vac. he started it up and then proceded to get yelled at by the 50 or so finishers that were there. You could not see 20 foot across the room. Just makes me laugh everytime I think about it.

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Old 03-01-2008, 09:53 PM   #7
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Has anyone used the PC Drywall Sander (model # 7800)? I recently saw this on a job and I was quit impressed. It seems like it would be a lot easier to then hand sanding. Is the unit worth the cost? Does it hold up on the job site? I did notice that it was a great way to reduce the dust when it was attached to the vacuum.

Anyone have any thoughts?
Some guys abuse it, and have problems. I love mine. My first 1 was swirly, and skippy. But this one is real nice. I set it @ 1 on a new disk, and as it wears, it gets gentler. when it gets too slow @ removal, I dial it up to 2,3,4 and up as I wear out the disk. I polish the joints. With proper mud control, you don't need to remove much. I use 220grit, only. I have the other grits, but never use them. I also use only velcro-backed round sheets, not the donuts.

My current Vac. is a RIGID 1450, almost no dust. 1bag, 1HEPA filter.

Durability? It's a nice power tool. It's delicate, like any nice power tool.
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Old 03-02-2008, 09:59 AM   #8
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I' ve used it once. I had a 240 grit radious 360 disc on there and it still took way too much off for my liking. I have always been of the mind set that I get paid to put it on , I do a good job putting it on , so why do I want to take it all off again. I have no doubt that it is a decent enough tool , it just takes too much off on my finished product.
Gee, there is an "old-dog" idea that seems to have stuck.

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Old 03-02-2008, 11:55 PM   #9
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I own several of the powersanders and vacs, they work good for a quick sand for texture, but for smooth you should go back with some 240 on a radius 360 sander. I (my guys, mine lasted for years when I used to sand all the time) kill sanders and vacs all the time but you can order parts for the sanders at all-wall.com and fix them yourself. The brushes on the motor are the first thing to go... UNPLUG IT FIRST!!! LOL that seems obvious but I've seen guys work on them plugged in way to many times LOL if you have to test it with it apart step on the motor first before plugging it in and turning it on! Or have a good electrical repair kit on hand... Your choice!
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Old 03-09-2008, 01:05 PM   #10
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I' ve used it once. I had a 240 grit radious 360 disc on there and it still took way too much off for my liking. I have always been of the mind set that I get paid to put it on , I do a good job putting it on , so why do I want to take it all off again. I have no doubt that it is a decent enough tool , it just takes too much off on my finished product.
240 took off way too much ? Sounds like your pushing way too hard .Ease up on the pressure, but keep it flat{obviously}Maybe you could slow the tool down to 2 or 3.We also get paid for a good sanding job.I think it can make or break all the effort in finishing.Love to see those sharp, clean corners !That is done best by hand with a wore out piece of round sand paper, folded in half..works perfect !
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Old 03-09-2008, 01:27 PM   #11
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240 took off way too much ? Sounds like your pushing way too hard .Ease up on the pressure, but keep it flat{obviously}Maybe you could slow the tool down to 2 or 3.We also get paid for a good sanding job.I think it can make or break all the effort in finishing.Love to see those sharp, clean corners !That is done best by hand with a wore out piece of round sand paper, folded in half..works perfect !
They make a drywall sponge with a diagonal corner that gets the point of the block in the corner. It's easier to control and is better than the paper. If you can find one try it,i'm sure you will love it. Also finishing with mid-weight seams to hold up to the sander. If the job is finished correctly it should require one sweep on edges and one in the middle. If you go over it three or more times you are over sanding.
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Old 03-09-2008, 01:51 PM   #12
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Yea...I like the sponges to.The best thing for horz. corners is CROWN molding ! [ lol ]Fire tape it and move on......
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Old 04-26-2008, 10:43 AM   #13
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the porter cable sander was designed to get you to yur next job faster and it does just that. i use it for all edge sanding, screws,and ceilings that are getting texured. still use radius disk sanders for field sanding on wall flats, butts , bead and angled sponges for inside 90 and off angle sanding.
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Old 05-09-2008, 04:45 PM   #14
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I've been using the 7800 for about 12-14 years now. Wouldn't be doing it anymore if it wasn't for that. I am on my 3rd "wand" and believe or not the original vacuum (7810 I think) just bit the dust (no pun intended). When we got it we never thought it would last more than a year or two. We were very wrong!! Used to use 100 grit almost exclusively but a couple years ago I switched to 120. I generally break in a new pad by grinding it on a metal corner bead for a minute to take off the heavy grit. After that a single pad generally lasts a whole house. Has anyone ever changed the bearing behind the sanding pad before? Seems like an easy enough job as long as it is not pressed into place. I've got the head torn down, but can't figure out how to get the abrasive disc (the disc that keeps the sanding pad from slipping) off the threaded spindle.
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Old 06-13-2008, 08:14 PM   #15
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I have the Porter Cable sander, with less than a month the rubber hose burnt up and did not spin anymore, but I brought it to a shop and got it fixed for free, still under warranty. I use 120 Grit, but find out it sands about 95% of the stuff on the wall. You still need to go with a lamp and a sponge to double check for stuff, unless you want to be coming back doing touch up on small nicks and dents. Anyways, I love the tool, its great. I use it for all joints, beads, screws, and angles. However, I go over all angles with a sponge to get the best finish. Best tool I purchased, and team it up with a radius 360 sander and your golden!
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Old 06-19-2008, 04:36 PM   #16
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we have 3 portertercable sanders and got there dedicated vac,s,but one blew up cos of the dust,we now use a nilfisk vac that doesn,t need any kind of bag but has a big filter that uses only one side of the filter when it starts to clog it blasts the air from the side not being used and cleans the clogged side of the filter,it does all this automatically,saving a small fortune on bags!we only use the silly stick to sand where the power sander can,t get.We have had a collappesed bearing on the sander and you need the inside/outside pliers to remove the C clips to get at the bearing,you may have to buy new clips if you over bend getting em out,but you can get here from automotive spares+the bearing,saving a bit of cash instead of buying from p/cable.
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